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Case Studies/Oil & Gas — PPE Cost Savings
Oil & Gas7 min read· Case Study #1

Regional Oil & Gas Company

How a Regional Oil & Gas Company Cut PPE Costs and Lead Times

Customer identity intentionally kept confidential. We do not publish customer names — the operations we support stay private. The numbers below are real.

By the XLI Industries Team · Weatherford, TX

Key Results

Per Order

$744

Saved per order

Annual

$2,976

Saved every year (quarterly orders)

Lead Time

77% Faster

30 days → 7 days

Program

Monthly Supply Program

Now enrolled — managed proactively

The Situation

A regional oil and gas company had been sourcing PPE from the same supplier for years. Critical items — including safety glasses, hi-vis vests, and hard hats — were consistently on backorder while field crews needed them on site to stay compliant. Their glove pricing was above market rate and lead times stretched to 30 days. There was no dedicated account rep who understood their operation.

When their safety manager connected with XLI Industries, the conversation started with one question: “Can you show us what we're actually paying versus what we should be paying?”

XLI pulled their current invoices, identified comparable alternatives for each product, and delivered a side-by-side comparison within 24 hours.

Price Comparison

Below is the line-by-line breakdown of their typical quarterly order. Glove pricing dropped 10%, safety glasses dropped 11%, and Class 2 vests held at a matched rate.

// Per Line Item Cost

Previous Supplier vs XLI Industries

* Vests matched at $7.25/unit. All other line items reduced.

ItemQtyPreviousXLISavings
Work Gloves Medium600$3.00$2.70$180.00
Work Gloves Large480$3.00$2.70$144.00
Work Gloves XL120$3.00$2.70$36.00
Safety Glasses Clear960$1.75$1.55$192.00
Safety Glasses Smoke960$1.75$1.55$192.00
Class 2 Safety Vests Medium360$7.25$7.25Matched
Class 2 Safety Vests Large360$7.25$7.25Matched
Order Total$12,180.00$11,436.00$744.00

Total savings per order: $744.00 · Savings percentage: 6.1%

// Total Order Cost

Same Order, $744 Less

If this order is placed every quarter, the annual savings is $2,976.00 — with no reduction in product quality or compliance.

Delivery Speed

The cost savings were significant, but the operational impact came from lead time. Field crews can't work without compliant PPE, and a 30-day window that frequently slipped due to backorders was actively jeopardizing projects.

Previous Supplier

30 days

Standard turnaround. Glasses, vests, and hard hats were frequently on backorder — even the 30-day window was not reliably met.

XLI Industries

7 days

In-stock inventory. Custom logo printing completed before delivery. Compliant branded PPE on site in under one week.

// Lead Time

Days to Delivery — 77% Faster

* Previous supplier's 30-day window was frequently missed due to backorders.

Time saved: 23 days. XLI delivered 77% faster than the previous supplier.

The Solution

The pricing comparison started the conversation. The real value XLI delivered was eliminating the problem entirely by moving this company from reactive ordering to a structured monthly Supply Program.

Under the XLI Supply Program, this company's PPE inventory is managed proactively. Dedicated stock is held exclusively for their operation and is not shared with any other account. Monthly deliveries arrive on a set schedule. One dedicated rep manages the account, tracks usage, and adjusts stocking levels as the operation changes. The days of scrambling for critical PPE are over.

// Supply Program Benefits

  • Dedicated inventory — held exclusively for this account, never shared
  • One scheduled monthly delivery on a set cadence
  • Same-day local delivery available for urgent needs
  • One dedicated rep who knows the account and operation
  • Usage reporting and full spend visibility
  • Proactive restocking recommendations based on consumption

Results

Cost Savings

$744 saved per order. $2,976 saved annually. A 6.1% reduction in total PPE spend with no reduction in product quality or safety compliance.

Delivery

Lead time dropped from 30 days to 7 days — a 77% improvement. Logo-printed compliant PPE delivered to field crews in under one week.

Supply Management

Enrollment in the XLI Supply Program eliminated reactive ordering. Inventory is managed, delivery is scheduled, and the purchasing team no longer has to think about PPE reordering.

// Cumulative Savings

Quarterly Savings Compounding to $2,976

// See What Your Operation Could Save

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